The vacuum induction melting furnace is mainly used for colleges ,universities, scientific research units and production enterprises melt metal materials (such as stainless steel, nickel base alloy, copper alloy, steel, nickel cobalt alloy, rare earth neodymium iron smelting processing, etc.), in vacuum or protective atmosphere , and the steel alloy precision casting and vacuum processing can also be carried out
Vacuum Induction Melting Furnace（VIM）
Vacuum Induction Melting Furnace
COOLDO Vacuum induction melting Furnace is one of the most commonly used heat processes under the vacuum or inert gas atmosphere protetion for metal refining treatment and adjustment of chemical composition and temperature To achieve the increasing quality demands. Expecially for alloys matel melting.
1, Temperature: Up to 1800 °C
2, Vacuum Degree: 6.7x10-3Pa
3, Crucible Tilting Degree ～100°
Vacuum Electric Melting Furnace Description:
Furnace Body Cover: Double layer water cooling arched cover.
The cover in vertical body have two tension spring for balance the weight and easy open the cove. When the cover closed, the two springs also can provide the well sealing pressure for ensuring the good vacuum. But The cover in horizontal type body is adopt the rotation press locking device. The furnace door is side open.
Electrode device:The electrode device at left side of furnace body, it can be both as electrode to power supply to the induction heater, and also as a fulcrum shaft to the induction heater and crucible.The electrode installed on sealing sewing bearing. When the crucible need to tilting, It can go through and operated the hand shank on the bearing to make the metal liquid pour out.
Alloy feeder: The alloy feeder have six cases, which can feed the material under the situation of vacuum or atmosphere protection. Turning to 60 degree of hand wheel, there have one case material fall into the skip bucket, and skip bucket have damping plate, which can let the material falling slow.
Inspection window: There have a inspection window on furnace cover for checking the melting situation. The window have a activity sunshade, opened at short time when plan to see with operated by the handle at outside cover. So it closed at normal time for avoid burning crush by the heat energy and polluted by the metal liquid gas.
Induction heater: The induction heater coil made by rectangle copper, and installed on the electrode. The interior of coil can be putted the molding crucible.
Temperature measuring device: The temperature measuring device installed on suction pipe at right side of furnace body.When plan to measure the temperature, please pulling up the spring cotter and rotated the operation handle to make the end of thermocouple into the metal liquid. (The thermocouple and quartz protection pipe prepared by the client). If the client want to use the infrared temperature measurement, we also can design a position for it
Structure description of Vertical Induction Vacuum melting furnace:
1, Support frame; 2, cooling system; 3, Furnace body; 4, Inductor; 5, Seal Sewing Bearing; 6, Inspecion window; 7, Feeder; 8, Electrode ; 9, Furnace Cover;10, Temperature measuring device; 11, Vacuum system; 12, Electromagnetism Vacuum inflation valve; 13, deflation valve;14, Dia 50 vacuum valve, 15, diameter 300
Supplying Scope of Vacuum Furnace:
|1||Furnace body||1 set||4||Power cabinet||1 set|
|1 set||5||Vacuum System||1 set|
|0-8L||2||Crucible capacity||0-500 kg|
|3||temperature||1800 oC||4||Rated voltage||375V|
|5||Rated power||0-500 KW||6||rated frequency||1500~2500HZ|
|7||power frequency||50HZ||9||Vacuum limit|
at cold state
|8||Heating element||Copper induction coil.||Pump-down time :within half hour can arrive at 6.7×10-3Pa under finishing preheating of diffusion pump.|
|10||Pressure rise rate||≤0.05Pa/min||11||Vacuum Degree under working||1～5 x10-1 Pa|
|12||Tilting Degree||～100°||13||Pump down time||≤15min|
|11||Vacuum system||● 70L/s Twin-stage rotary-vane mechanical Vacuum Pump.|
● 300diamter diffusion pump，the max. Pumping speed5000L/s.
● 300diameter diffusion pump cold trap, For making efficiently cooling cycle to the pump oil.
● 300diameterdiffusion flapper value + 80diameter backing pumping flapper value.
● stainless steel pipeline + stainless steel bellows.