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Steel Frame Induction Furnace

Description

[Steel frame induction melting furnace]

 

The intermediate frequency induction melting furnace is a power supply device that converts 50HZ power frequency alternating current into medium frequency (above 300HZ to 20K HZ). It converts three-phase power frequency AC into DC after rectification and then converts the DC into adjustable intermediate frequency current to supply the intermediate frequency alternating current flowing through the capacitor and induction coil, generating high-density magnetic lines of force in the induction coil and cutting the metal in the induction coil, which generates a large eddy current in the metal.

The steel frame hydraulic tilting Induction melting furnace owns a strong steel structure,  which can minimize the tilting degree and the deformation during pouring.

The coil is completely supported in the steel frame and is connected by the miniature shunt. The structure ensures that the furnace lining will not be mechanically impacted during melting and that the refractory castables at the top and bottom of the furnace are fully supported. An optional furnace cover can ensure the highest efficiency, especially when melting high-temperature metals, the ventilation ring can be used to make the entire melting process safer and more effective.

If you want  aluminum shell induction melting furnace, you can click here.

Parameter

Parameter of Steel Frame Induction Melting Furnace:

 

Model Capacity Size Weight Hydraulic Pressure
Stands		 Power supply Applicable Material Working Temperature Power Consumption
GW-0.05/2.5 50KG 1100*1100*940 650KG 1.5KW 80KW Iron,steel 1700℃ 800
GW-0.1/1 100KG 1265*1700*1230 1300KG 1.5KW 100KW Iron,steel 1700℃ 780
GW-0.15/1 150KG 1265*1700*1230 1300KG 1.5KW 120KW Iron,steel 1700℃ 750
GW-0.15/1 150KG 1420*1350*1300 1550KG 1.5KW 120KW Iron,steel 1700℃ 750
GW-0.25/1 250KG 1500*1920*1260 1830KG 2.2KW 160-200KW Iron,steel 1700℃ 720
GW-0.4/1 400KG 1620*2000*1390 2200KG 3KW 250-400KW Iron,steel 1700℃ 700
GW-0.5/1 500KG 1620*2120*1500 2550KG 4KW 300-500KW Iron,steel 1700℃ 690
GW-0.75/1 750KG 1700*2200*1560 2800KG 4KW 400-600KW Iron,steel 1700℃ 680
GW-1.0/1 1T 1880*2280*1620 3200KG 4KW 500-800KW Iron,steel 1700℃ 680
GW-1.5/0.5 1.5T 2000*2500*1680 3600KG 5.5KW 800-1000KW Iron,steel 1700℃ 680
GW-2/0.5 2T 2100*2600*1760 4800KG 5.5KW 1000-1500KW Iron,steel 1700℃ 660
GW-2.5/0.5 2.5T 2200*2600*1800 6200KG 7.5KW 1000-2000KW Iron,steel 1700℃ 650
GW-3/0.5 3T 2500*2800*1980 8500KG 11KW 1500-2500KW Iron,steel 1700℃ 650

Parameter of Parallel Power Supply

Model Power Output Frequency Incoming line voltage Input current Output voltage Size Scope of application
KGPS-80/2.5 80 2500 380 128 750 900*860*1950 ≤50KG
KGPS-100/1 100 1000 380 160 750 1600*860*1950 ≤100KG
KGPS-100/2.5 100 2500 380 160 750 1600*860*1950 ≤100KG
KGPS-160/1 160 1000 380 255 750 1600*860*1950 ≤150KG
KGPS-200/1 200 1000 380 319 750 1600*860*1950 ≤250KG
KGPS-250/1 250 1000 380 399 750 1600*860*1950 ≤400Kg
KGPS-300/1 300 1000 380 479 1500 1600*860*1950 ≤500KG
KGPS-400/1 400 1000 380 638 1500 1600*860*1950 ≤750KG
KGPS-500/1 500 1000 380 798 1500 1600*860*1950 ≤1000KG
KGPS-600/1 600 1000 380 957 1500 1600*860*1950 ≤1000KG
KGPS-800/1 800 1000 380 1276 1500 1600*860*1950 ≤1500KG
KGPS-1000/1 1000 1000 380 1595 1500 1600*860*1950 ≤2000KG
KGPS-1000/0.5 1000 500 660 919 2400 1600*860*1950 ≤2000KG
KGPS-1250/0.5 1250 500 660 1148 2400 1920*960*2100 ≤2500KG
KGPS-1500/0.5 1500 500 750 1212 2400 1920*960*2100 ≤3000KG
KGPS-2000/0.5 2000 500 750 1617 2400 1920*960*2100 ≤4000KG
KGPS-3000/0.5 3000 500 950 1914 3200 1920*960*2100 ≤5000KG

Parameter of Series Power Supply

Model Power Output frequency Incoming line voltage Input current Output voltage Size Weight Scope of application
KGCL-400 400 1000 380 638 2500 2400*1060*1900 2400KG 500KG
KGCL-600 600 700 380 957 2500 2400*1060*1900 2500KG 750KG
KGCL-800 800 500 380 1276 2500 2400*1060*1900 2600KG 1000KG
KGCL-1000 1000 400 575 1054 2500 3200*1200*2100 3100KG 1500KG
KGCL-1500 1500 300 660 1378 3000 3200*1200*2100 3500KG 2000KG
KGCL-2250 2250 300 660 1033 3000 4000*1200*2100 3800KG 2500KG-3000KG

Advantage

Advantages of Steel Frame Induction furnace Body power supply:

 

● Under normal working conditions, the power consumption for Steel Frame Furnace Body Will be less Than ALuminum Frame induction furnace.

● The power factor is kept above 0.96 in the whole process without additional compensation device for the KGCL model.

● Effectively deal with high-order harmonics, without interfering with surrounding electrical equipment, and without polluting the power grid.

● This Induction FurnaceThe frequency adapts to a wide range, and the best resonance state is always maintained during the melting process.

● Zero voltage scanning soft start mode can start or stop at any time in any state, with no impact on the power supply.

● Rapid melting and low production cost; low pollution, in line with the national environmental protection requirements.

● This Induction furnace can be melted directly from the cold furnace, the solution can be completely emptied, and it is convenient to change the variety of metal to melt.

Feature

Features of  Steel Frame Induction furnace :

 

● Strong steel structure; which ensures the stable furnace body will not break easily by hitting or the effect of high temperature.

● The inner part is equipped with a magnetic shield, which can effectively carry out magnetic shielding, so as to prevent the shell from heating during the smelting process.

● The high-quality hydraulic cylinder guarantees safety during tilting.

● Pre-install flexible hydraulic hose.

● The general structure, hydraulic tiltingstructure

● Automatic air prop-driven rear guard (flush platform and larger standard design body).

● Leakage protection device greatly improves safety.