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Aluminum Frame Induction Melting Machine

Induction melting machine

The medium frequency aluminum shell induction melting machines an economical small melting furnace that is suitable for the beginner who wants to start the foundry business, this furnace usually applied in melting metal from 100kg-5000kg, tilting mechanism adopt the reducer motor tilting which is widely used in aluminum frame furnace.

Features

1. Aluminum frame furnace body
2. Suitable for all metal melting from 100kg-5000kg
3. Rapid Melting Speed& 24 hrs continuously working
4.2 year Free warranty time, delivery now

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Working Principle

[Aluminum Frame Induction Melting Machine]

 

The aluminum shell induction melting machine is specially designed for small-volume metal melting applications, which is relatively safe when it is used to melt metal within 5 tons per batch.

This aluminum-shell intermediate frequency Induction melting machine is composed of two semi-circular aluminum alloy furnace shells, combined by refractory cement asbestos plates and non-magnetic material bolts. It equips with an inductor coil, furnace lining, crucible, and so on inside. The inductor coil of the aluminum frame induction melting furnace is made of high-quality rectangular hollow copper tubes according to the required size and number of turns, which is an important part of the medium-frequency melting furnace.

Generally, we will equip with 2 sets of furnace bodies, one for use, and the other one for standby. The tilting furnace body is equipped with RZS type of mechanical tilting device, which is fixed on the base platform by the furnace body bracket so that the whole medium frequency melting furnace body can be tilted 95 degrees to pour the molten metal out and restore the horizontal position.

The tilting process of the aluminum shell medium frequency furnace is controlled by the tilting control box. This tilting control electrical box controls the tilting and recovery of the induction furnace body. It can be installed on the wall beside the furnace body operation platform, leads out the soft sheath insulation control line, connects with the manual operation button, and manually operates the tilting and recovery of the furnace body.

In order to meet the technological requirements of fixed-point pouring, speed control, and stable operation in some non-ferrous metal casting, the small capacity induction furnace can also use the hydraulic tilting device. When the oil pump works, the hydraulic oil in the oil tank is pressurized and sent to the two symmetrical oil cylinders through the control valve, so that the furnace body can turn over 95 degrees smoothly, The molten metal in the crucible of medium frequency melting furnace is poured out at a fixed point. By changing the position of the control valve, with the help of the weight of the furnace body, the hydraulic oil of the oil cylinder is squeezed out and returned to the oil tank, and the furnace body slowly rotates and resets. The hydraulic control console is fixed on the furnace operation platform.

For more information, you can check our hydraulic tilting induction melting machine details.

Parameter

ALuminum Frame Induction Melting Machine:

 

Model Capacity Inside diameter
of coil		 Size Weight Reducer Power supply Applicable Material Working Temperature Power Consumption
GW-0.05/2.5 50KG 340 620*1000*700 120KG Manual WD63 80KW Iron,steel 1700℃ 800
GW-0.1/1 100KG 380 830*800*960 400KG ZS-231 100KW Iron,steel 1700℃ 780
GW-0.15/1 150KG 420 830*800*960 420KG ZS-231 120KW Iron,steel 1700℃ 750
GW-0.25/1 250KG 460 90*880*1010 650KG ZS-231 160-200KW Iron,steel 1700℃ 720
GW-0.4/1 400KG 510 1150*1100*1150 890KG ZS-231 250-400KW Iron,steel 1700℃ 700
GW-0.5/1 500KG 560 1240*1160*1250 1010KG ZS-431 300-500KW Iron,steel 1700℃ 690
GW-0.75/1 750KG 620 1310*1260*1250 1300KG ZS-431 400-600KW Iron,steel 1700℃ 680
GW-1.0/1 1T 720 1430*1460*1380 1600KG ZS-431 500-800KW Iron,steel 1700℃ 680
GW-1.5/0.5 1.5T 760 1530*1530*1510 2000KG ZS-531 800-1000KW Iron,steel 1700℃ 680
GW-2/0.5 2T 820 1530*1530*1600 2400KG ZS-531 1000-1500KW Iron,steel 1700℃ 660
GW-2.5/0.5 2.5T 860 1710*1700*1700 2800KG ZS-531 1000-2000KW Iron,steel 1700℃ 650
GW-3/0.5 3T 960 1875*1800*2000 3500KG ZS-631 1500-2500KW Iron,steel 1700℃ 650

Paramter of Parallel Power Supply

Model Power Output Frequency Incoming line voltage Input current Output voltage Size Scope of application
KGPS-80/2.5 80 2500 380 128 750 900*860*1950 ≤50KG
KGPS-100/1 100 1000 380 160 750 1600*860*1950 ≤100KG
KGPS-100/2.5 100 2500 380 160 750 1600*860*1950 ≤100KG
KGPS-160/1 160 1000 380 255 750 1600*860*1950 ≤150KG
KGPS-200/1 200 1000 380 319 750 1600*860*1950 ≤250KG
KGPS-250/1 250 1000 380 399 750 1600*860*1950 ≤400Kg
KGPS-300/1 300 1000 380 479 1500 1600*860*1950 ≤500KG
KGPS-400/1 400 1000 380 638 1500 1600*860*1950 ≤750KG
KGPS-500/1 500 1000 380 798 1500 1600*860*1950 ≤1000KG
KGPS-600/1 600 1000 380 957 1500 1600*860*1950 ≤1000KG
KGPS-800/1 800 1000 380 1276 1500 1600*860*1950 ≤1500KG
KGPS-1000/1 1000 1000 380 1595 1500 1600*860*1950 ≤2000KG
KGPS-1000/0.5 1000 500 660 919 2400 1600*860*1950 ≤2000KG
KGPS-1250/0.5 1250 500 660 1148 2400 1920*960*2100 ≤2500KG
KGPS-1500/0.5 1500 500 750 1212 2400 1920*960*2100 ≤3000KG
KGPS-2000/0.5 2000 500 750 1617 2400 1920*960*2100 ≤4000KG
KGPS-3000/0.5 3000 500 950 1914 3200 1920*960*2100 ≤5000KG

Parameter of Series Power Supply

Model Power Output frequency Incoming line voltage Input current Output voltage Size Weight Scope of application
KGCL-400 400 1000 380 638 2500 2400*1060*1900 2400KG 500KG
KGCL-600 600 700 380 957 2500 2400*1060*1900 2500KG 750KG
KGCL-800 800 500 380 1276 2500 2400*1060*1900 2600KG 1000KG
KGCL-1000 1000 400 575 1054 2500 3200*1200*2100 3100KG 1500KG
KGCL-1500 1500 300 660 1378 3000 3200*1200*2100 3500KG 2000KG
KGCL-2250 2250 300 660 1033 3000 4000*1200*2100 3800KG 2500KG-3000KG

Feature

Induction Melting Machine Feature:

 

1. The medium frequency induction melting machine with aluminum shell can save electric energy and water and has the advantages of small floor area, lightweight, safe use, convenient construction, and wide application range.
2. The method of three-phase full-bridge rectification and DC superposition is adopted, which improves the output voltage, reduces the high-order harmonics, and has the characteristics of small interference to the power grid, small transformer heating, and low loss.
3. Aluminum frame induction melting machine has the characteristics of rapid melting speed and high production efficiency.
4. The medium frequency induction furnace has many protection functions, such as limited voltage, limited current, over-voltage, over-current, phase loss, under-voltage, control circuit under-voltage, infrared thermometer (optional), cooling water temperature overrun alarm protection (optional), etc., which are safe and reliable.
5. The inverter circuit of the medium frequency induction melting machine adopts parallel resonance, the control circuit is fully integrated, and the medium frequency power supply adopts zero voltage soft start.

6:The power can be adjusted infinitely, the panel mechanism is simple and is designed with internal intelligent control, the operation is convenient, the performance is stable and reliable and low failure rate, what is more,  the maintenance is convenient, which greatly reduces the maintenance cost.

Application

 Induction Melting Machine Application:

Video

 Video Aluminum Frame Induction Melting Machine

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