[Aluminum Frame Induction Melting Furnace]
The aluminum shell induction melting furnace is specially designed for small-volume metal melting applications, which is relatively safe when it is used to melt metal within 5 tons per batch.
This aluminum-shell medium frequency Induction melting furnace is composed of two semi-circular aluminum alloy furnace shells, combined by refractory cement asbestos plates and non-magnetic material bolts. It is equipped with an inductor coil, furnace lining, crucible, and so on inside. The inductor coil of the aluminum frame induction melting furnace is made of high-quality rectangular hollow copper tubes according to the required size and number of turns, which is an important part of the medium-frequency melting furnace.
Generally, we will equip with 2 sets of furnace bodies, one for use, and the other one for standby. The tilting furnace body is equipped with RZS type of mechanical tilting device, which is fixed on the base platform by the furnace body bracket so that the whole medium frequency melting furnace body can be tilted 95 degrees to pour the molten metal out and restore the horizontal position.
The tilting process of the aluminum shell medium frequency furnace is controlled by the tilting control box. This tilting control electrical box controls the tilting and recovery of the induction furnace body. It can be installed on the wall beside the furnace body operation platform, leads out the soft sheath insulation control line, connects with the manual operation button, and manually operates the tilting and recovery of the furnace body.
In order to meet the technological requirements of fixed-point pouring, speed control, and stable operation in some non-ferrous metal casting, the small capacity induction furnace can also use the hydraulic tilting device. When the oil pump works, the hydraulic oil in the oil tank is pressurized and sent to the two symmetrical oil cylinders through the control valve, so that the furnace body can turn over 95 degrees smoothly, The molten metal in the crucible of medium frequency melting furnace is poured out at a fixed point. By changing the position of the control valve, with the help of the weight of the furnace body, the hydraulic oil of the oil cylinder is squeezed out and returned to the oil tank, and the furnace body slowly rotates and resets. The hydraulic control console is fixed on the furnace operation platform.
[Steel Frame Induction Melting Furnace]
The Steel shell medium frequency induction melting furnace is a power supply device that converts 50HZ power frequency alternating current into medium frequency (above 300HZ to 20K HZ). It converts three-phase power frequency AC into DC after rectification and then converts the DC into adjustable intermediate frequency current to supply the intermediate frequency alternating current flowing through the capacitor and induction coil, generating high-density magnetic lines of force in the induction coil and cutting the metal in the induction coil, which generates a large eddy current in the metal.
The steel frame hydraulic tilting Induction melting furnace has a strong steel structure, which can minimize the tilting degree and the deformation during pouring.
The coil is completely supported in the steel frame and is connected by the miniature shunt. The structure ensures that the furnace lining will not be mechanically impacted during melting and that the refractory castables at the top and bottom of the furnace are fully supported. An optional furnace cover can ensure the highest efficiency, especially when melting high-temperature metals, the ventilation ring can be used to make the entire melting process safer and more effective.
For more information, you can check the video of our hydraulic tilting induction melting machine.