Iron/Steel Melting Furnace

Scrap Iron Melting Furnace

Steel/iron Induction melting furnaces are very popular in steel mills and foundries. They are being used for holding and then smelting ferrous metals, sponge iron, nonferrous and many other steel scraps.They are used to replace cupolas since the cupolas end to emit a lot of dust and other dangerous pollutants.

Features

• Usage: Steel/iron Melting Furnace for foundry and steel plant
• Power: 600KW-30000KW Capacity :1-60tons
• Energy consumption: 500-600 kwh/t

COOLDO Scrap Iron Melting Furnace Presentation:

 

Medium frequency Cast iron melting furnace manufactured by COOLDO, have ideal multiple protection functions – over current;over voltage; insufficient water pressure; high water temperature; low voltage and phase loss. The advantages of our melting equipment are: high energy savings; low grid impact; high melting rate; small oxidation loss; uniformity of metallic composition; easily controlled temperature; excellent insulation qualities etc, And there are Types of Melting Furnace Body For your choice as Following:

steel-shell-furnace-iron-melting

Steel  Frame Cast iron/steel  melting Machine

1. Melting capacity range from 0.1 ~ 70 tons.
2. There are several protection functions to ensure safety.
3. Magnetic yoke construction help generate great melting efficiency

• Usage: Cast iron/Scrap steel/Stainless steel..etc foundry
• Power: 50KW-30000KW
• Energy consumption: 550-680 kwh/t

copper-melting-furnace-aluminum-shell

Aluminum Frame Pig iron/steel  Smelting Furnace

1. Melting capacity range from 0.1 ~ 5 tons.
2. There are several protection functions to ensure safety.
3.Open type furnace hearth reduces moisture to extend furnace lining life

• Usage: Cast iron/Scrap steel/Stainless steel..etc foundry
• Power: 50KW-3000KW
• Energy consumption: 550-680 kwh/t

2

Small Aluminum Frame Cast iron/stainless steel  Smelting Machine

1. Melting capacity range from 0.1 ~ 200kg.
2.  Square Type Shape Furnace body with Motor Tilting Or Manual Tilting.
3.Open type furnace hearth reduces moisture to extend furnace lining life

• Usage: Cast iron/Scrap steel/Stainless steel..etc foundry
• Power: 50KW-200KW
• Energy consumption: 550-680 kwh/t

Manual-type-Steel-Furnace

Manual/Motor  Tilting Cast iron/steel  Melting Machine

1. Melting capacity range from 0.1 ~ 100kg.
2. Tilting  Type with Motor  Reducer Or Manual Tilting.
3.Small Size and easy to change the Crucible lining .

• Usage: Cast iron/Scrap steel/Stainless steel..etc foundry
• Power: 15KW-160KW
• Energy consumption: 550-680 kwh/t

Standard configuration of The IGBT Power Supply:

 

The Power Supply adopt the IGBT Technology Imported from Germany , which power varies from 15kw to 160kw ,With digital display of working frequency, current, voltage, power.

The Whole Set is Easy to install and operate. No need make foundation or any civil work,and to melt different material, you just need to change the crucible inside of the furnace body, it is very convenient to change.

Using crucible: No need skilled person for making lining by refractory material as the normal by induction furnace

power-supply-manual-type

Standard configuration of The KGPS Power Supply:

● Turn on and turn off the smelter easily, and power failure will not affect the service life of electric furnace.
● Adopt constant power to control the circuit, maintain constant power while melting, and keep higher
melting rate.
● Set up over voltage, over current and water deficient protector in the system to monitor the operation.
● The electric motherboard adopts CAD technology, integrated circuit board, low-fault-rate, easy-manipulating, effort less maintenance.
● Zero voltage starts up softly, high initial power, don´t impact on the electric network.
● Apply to melt ferrous metal and non-ferrous metal like copper, aluminum, zinc, steel, iron, stainless steel etc.

power-supply

  • IGBT Series Electric Iron Melting Furnace:

 

Model Fe, ss Cu, Au, Ag Al, Al-alloy Model Fe, ss Cu, Au, Ag Al, Al-alloy
MF-15 3kg 10kg 3kg MF-70 25kg 80kg 25kg
MF-25 5kg 20kg 5kg MF-90 40kg 120kg 40kg
MF-35 10kg 30kg 10kg MF-110 50kg 150kg 50kg
MF-45 18kg 50kg 18kg MF-160 100kg 250kg 100kg
Remark: Above melting capacity sheet for general reference;
Melting duration:  When the crucible is hot,20~30min./workload;
When the crucible is cold(first melt),40~50min./ workload.
KGPS series electric iron melting furnace:
MODEL Input Voltage
V
Rate Power KW DC Voltage V Working
HZ
Working
V
Capacity Power Consumption
GW-0.05-100/1 380(6 Pulse) 100 500 1000 750 0.05 800
GW-0.15-100/1 380(6 Pulse) 100 500 1000 750 0.15/0.12 820
GW-0.25-160/1 380(6 Pulse) 160 500 1000 750 0.25/0.2 790
GW-0.3-250/1 380(6 Pulse) 250 500 1000 750 0.3 770
GW-0.5-250/1 380(6 Pulse) 250 500 1000 1500 0.5 770
GW-0.75-400/1 380(6 Pulse) 400 500 1000 1500 0.75 770
GW-1-500/1 380(6 Pulse) 500 500 1000 1500 1 750
GW-1-750/1 380/690(6 Pulse) 750 500/880 1000 1500 1 720
GW-1.5-1000/0.5 690(6 Pulse) 1000 880 500 2600 1.5 700
GW-2-1500/0.5 690(6 Pulse) 1500 880 500 2600 2 675
GW-3-2500/0.5 1000(6 Pulse) 2500 1250 500 3200 3 590-640
GW-4-3000/0.5 1000(6 Pulse) 3000 1250 500 3200 4 590-640
GW-5-4000/0.5 1000(12Pulse) 4000 1250 500 3400 5 570-630
GW-10-6000/0.5 1000(12Pulse) 6000 1250 500 3400 10 570-630
GW-15-10000/0.25 1000(24 Pulse) 10000 1250 250 3400 15 550-600
GW-20-12000/0.25 1000(24 Pulse) 12000 1200 250 3400 20 550-600
GW-25-14000/0.25 1000(24 Pulse) 14000 1200 150~200 3400 25 550-600
GW-30-16000/0.2 1000(24 Pulse) 16000 1200 150~200 3400 30 550-600
GW-40-18000/0.2 1000(24 Pulse) 18000 1200 150~200 3400 40 550-600
GW-50-20000/0.2 1000(24 Pulse) 20000 1200 150-200 3400 50 550-600

Safety  System of Cast Iron Melting Induction Furnace:

 

Over voltage protection:  machine shuts down when input voltage is over 380V. Over voltage light will turn on and buzzer will sound continuously. Alarm and light shut off automatically when voltage goes below 380V.
Overheat protection: if sensor detects heat radiator temperature is over 55°C, machine will shut down, overheat light will turn on and buzzer will sound continuously. Increase water pressure or lower water temperature until alarm goes off itself.
Overcurrent/malfunction protections: machine will shut down, indicator light turned on and buzzer sounds continuously if one of these situations occurs:
One of the machine parts becomes overheated
Interfering signal detected
Short circuit between workpieces and induction coils
Machine malfunctions
Induction coils touching each other
Input voltage is too low
Low water pressure protection: if water pressure goes below standard pressure, machine will shut down, water protection light will turn on and buzzer will sound continuously.

Installation & maintenance of cooling water:

 

The interior power element and high-frequency transformer of induction heating equipment will produce a lot of heat in working, and the induction coil directly is near the heat source and also suffers the high temperature, all these mentioned parts need the effective cooling of circular water, otherwise, they would be damaged, therefore, the circular cooling water is, as it were, the life of induction heating equipment. The installation and maintenance of cooling water is elaborated from following points:
I.Function of cooling water
1.To cool down the induction coil;
2.To cool down the interior power element and high-frequency transformer of induction heating equipment.

II.Requirements for cooling eater
1.Water temperature of inlet: <40℃;
2.Pressure: >0.2Mpa;
3.Flow: It may be controlled  based on the power of equipment, and the max water temperature of outlet shall not exceed 70℃;
4.Water quality: Clean demineralized water.

**Particular explanation: The quality of cooling water is very important, if the material like sediment, rust, fiber, etc. is in the water, they will seriously block up the cooling pipelines of equipment, reduce the water flow and impair the interior power element of equipment, burn through the pipeline, and even cause the shutdown; what’s more, the high-hardness water or limestone water includes a great deal of ions like calcium, magnesium, etc., if the equipment works long time, lots of water scales will be produced in the interior radiator and cooling pipeline of equipment, they can stop up the water circle and influence the cooling efficiency, likewise, they also can burn and damage the interior power elements of equipment.

 Click here to know the solution of the water cooling system.

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