Induction Forging Equipment

Induction Forging Equipment

COOLDO Induction Metal forging and hot forming are excellent induction heating applications for producing the metal products prior to using a press or a hammer. The Induction forging machine is used to thermal processing the billets up to the 1100-1200℃ then forming of all types of parts you want, such as screw drivers, fastener heads, automotive components and many other items used in everyday life.

Features

Control Model:IGBT
Heating Method:Electric Induction
Opration Method:Automatic/Manual
Temperature:• Steel 1200º C • Brass 750º C
• Aluminium 550º C

Induction Forging Equipment Application:

 

induction-forging-machine-on-site

 Video of Induction Forging For Copper Bar:

indution forging table

 

Application of Induction Forging Machine with table

 

induction-forging-machine-application

Induction forging machines are commonly used to heat steel billets, bars, brass blocks, and titanium blocks to the proper temperature for forging and hot forming. also used to heat parts such as pipe ends, axle ends, automotive parts, and bar ends for partial forming and forging processes.

Description of Induction Forging Table:

 

induction-forging-machine-show

Induction forging machine and hot forming processes involve bending or shaping a metal billet or bloom after it has been heated to a temperature at which its resistance to deformation is weak. Induction heating machines or conventional furnaces are used for the initial heating process. Billets can be transported through the inductor via automatic pusher; pinch roller drive; tractor drive; or walking beam. Non-contact pyrometers are used to measure the billet temperature.

For the most shaft/bar forging, we give the recommendation machine as below:

MF-35kw For the bar of diameter in Ø15-Ø30mm and length in 40mm
MF-35kw
MF-70kw For the bar of diameter in Ø15-Ø50mm and length in 40mm
MF-90kw For the bar of diameter in Ø25-Ø80mm and length in 40mm
MF-110kw
MF-160kw

Parameter Of  Induction Forging Machine:

 

Diameter (mm)

Power (kw)

Frequency (khz)

Temperature (°C)

Heating efficiency (kg/h)

Electric Power Consumption (kw/h)

5-12

50

10-40

200-1250

138

<360

5-30

100

4-40

200-1250

278

<360

12-40

160

4-20

200-1250

445

<360

30-80

250

1-4

200-1250

698

<360

50-100

500

0.5-2.5

200-1250

1388

<360

80-100

1000

0.5-1

200-1250

/

<360

>100

>1000

0.2-0.5

200-1250

>2778

<360

Feature of Induction Forging Furnace:

1), Greater thermal efficiency
2), Heat can be directed to one specific point.
3), Much shorter heating times, minimizing scaling and oxidation
4), Automated induction heating machines require minimal manual labor
5), Parts at temperatures outside specifications can be detected and removed
6), Better working conditions for The only heat present in the air is that of the parts themselves.

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